Removing the clutch cable from your motorcycle, either for replacement or maintenance reasons, is a straightforward process. Although there are minor differences in location or arrangement between the multitudes of motorcycles, the basic concept is the same. You will need a small collection of hand tools, including a set of screwdrivers, combination wrenches, a socket wrench, and a set of sockets (metric or standard SAE, depending on the make and model of your motorcycle).
Instructions
1. Locate the cable adjustment nut at the center of the cable and tighten it completely. This will increase the cable slack at the clutch lever.
2. Loosen the lock nut on the clutch lever cable adjuster and tighten the cable adjuster until it is seated against the clutch lever perch. Align the cable groove in the adjuster with the cable groove on the perch. Loosen the adjuster slightly, if needed.
3. Remove the cable end barrel from the clutch lever and pull the cable through the cable grooves on the perch and adjuster. Then slide the clutch cable through the front fork's cable clamps.
4. Access the cable adjuster on the motor. Depending on the model of your motorcycle, the adjuster may be hidden behind a plate or cover. If needed, remove the cover to gain access to the adjuster.
5. Loosen the lock nut on the engine side adjuster and twist the adjuster counter-clockwise until the adjuster is completely unscrewed from the clutch release. Pull the exposed inner cable through the groove on the clutch release and pull the end barrel from the clutch release's catch.
6. Remove any brackets or clamps that may be securing the clutch cable to the motorcycle's frame and pull the cable free.
Tips Warnings
Refer to the service manual specific to your motorcycle for complete dis-assembly and installation information.
Take your time. Rushing the installation can create more problems.
If you are uncomfortable performing this task, or lack the necessary tools, have the work done by a qualified technician.
